Members
NATIONAL REFINERY LIMITED
Introduction:
National Refinery Limited (NRL) was incorporated as a public limited company at Karachi in 1963. Government of Pakistan took over the management of NRL under the Economic Reforms Order, 1972. Presently NRL is under the Ministry of Petroleum and Natural Resources, which is exercising control through its shareholding in State Petroleum Refining and Petrochemical Corporation (PERAC).

NRL is a petroleum refining and petrochemical complex producing a wide range of fuels, Lube Base Oils, BTX (petrochemicals), Asphalts and specialty products for domestic consumption and export. It is located on a plot comprising 263 acres in the Korangi Industrial Area of Karachi.


NRL Capacity:
The company’s plants have a fuel refining capacity of 2,710,500 tonnes per annum (tpa) of crude oil, two lube refineries with a combined designed capacity of 176,200 tpa of lube base oils (LBO) and a BTX unit with a designed capacity of 25,000 tpa. NRL enjoys a competitive edge as it is the only refinery producing LBO in Pakistan. Details of the different plants are given below.
First Lube Refinery: Designed and constructed by SNAM PROGETTI of Italy with a capacity to process 539,700 tpa of crude oil and to produce 76,200 tpa of LBO was commissioned in June 1966. This refinery also produces fuels, asphalt and speciality oils.
Hydroskimming Fuel Refinery: Designed and constructed by Industrial Export Import (EIE) of Romania with a capacity to process 1,500,000 tpa of crude oil was commissioned in April 1977. Its capacity was increased to 2,170,800 tpa in February 1990. The fuel products consist of LPG, motor gasoline, kerosene, jet fuels, diesel and furnace oil.
Second Lube Refinery: Designed by CE Lummus of UK and constructed by Industrial Export Import (EIE) of Romania was commissioned in January 1985. It has a designed capacity of 100,000 tpa of LBO and 110,000 tpa of asphalt.
BTX (petrochemical) Plant: Designed and constructed by Nordon et Cie of France with a capacity to produce 25,000 tpa of BTX was commissioned in April 1979. It was the country’s first petrochemical unit. This plant produces Benzene, Toluene and Xylene for the specialty chemicals market. Toluene is also used in NRL’s own dewaxing units.

NRL’s gross storage capacity, both at the refinery site in Korangi and at Keamari harbour, comprises about 163,000 tonnes (20 days) for crude and 90,000 tonnes for petroleum products. The petroleum products are pumped from NRL storage tanks to oil marketing company (OMC) terminals or to Karachi airport by pipelines. Other products such as Lube base oils, asphalt, chemicals (BTX) are transported through truck lorries.


Expansion of Facilities:
To meet the growing demand of LBO a Lube Refinery Revamp Project has been undertaken with the technical assistance of Exxon Mobil. On completion of the project, expected in June 2004, the production capacity of the second lube refinery will be enhanced by 14,800 tpa, thus bringing the combined designed capacity of the two lube refineries to 191,000 tpa. The entire increase in capacity is dedicated to the production of high viscosity bright stock (BS HVI) grade of lube oil. Estimated cost of the project is Rs. 962 million.

Recently, National Refinery has completed its project of Self-Power Generation. Self-Power Generation plant has a 7.5 MW steam turbo-generator and a 4.0 MW Diesel-Fuel Oil Engine Power Generator.

The self-power generation is meant for continuous uninterrupted power supply and to avoid plant shut-down and production loss due to power break- down. A Private Company Annoud Power Generation Company Limited (APGL)] is the primary source of power supply to NRL.

To overcome the shortage of water, particularly in summer months, NRL is in the process of putting up a reverse osmosis plant which will treat sub-soil water and make it useable for industrial purposes. This project is expected to be completed in the first quarter of 2004. Estimated cost of the project is Rs. 52.3 million.


Enjoinment and Energy Conservation:
NRL has a well-defined Environmental Policy which plays a key role in its decision making process to ensure compliance with relevant laws (NEQS) and to achieve continuous improvement.

NRL achieved a landmark by acquiring ISO – 14001 and OHSAS 18001 certifications. This success exhibits NRL employees commitment towards HSE policy by implementing Environmental Management System and Occupational Health and safety Management system.


Information Technology:
The company has a strong information technology capability. Computerized instrumentation and auto-tank gauging are being applied. The technical staff use a variety of computer software for process design, performance monitoring, simulation and engineering design. Software for different technical projects, shipping and excise and warehouse functions is being developed in-house. The financial and accounting data resides in a computer based system, the management information system is able to produce reports and data on a timely basis.

NRL is implementing an Enterprise Resource planning (ERP) solution, SAP. The implementation of ERP solution in Financial, Maintenance, Inventory and Human Resources modules will enhance planning, operational and reporting efficiencies.

Financial Information:
Details of the financial performance of the company are given in the following table:
 

   

FY 2003

FY 2002 FY 2001 FY 2000
Earning Per Share of Rs.10 20.29 11.72 11.64 10.61
Dividend Per Share of Rs.10 10.00 6.00 5.00 4.50
Break-up Value Per Share of Rs.10 56.47 48.17 42.46 35.82
Market Value of Share Per Share of Rs.10 99.00 56.00 39.00 42.70
           
Paid-up capital Rs. In Million 666 666 666 666
Reserves Rs. In Million 3,230 2,544 2,163 1,720
Shareholders Equity

(Capital + Reserves)
Rs. In Million 3,896 3,210 2,829 2,387
Return on Capital % 202.87 117.17 116.4 106.05
           
Net Sales Rs. In Million 36,077 29.762 34.331 29.628
Gross Profit Rs. In Million 2,082 1,562 1,273 1,253
Gross Profit to Shareholders Equity % 53.54 48.66 45.00 52.49
Operating Profit Rs. In Million 1,574 1017 945 950
Profit Before Tax (PBT) Rs. In Million 1,838 1,293 1,116 1,093
PBT to Shareholders Equity % 47.17 40.28 39.45 45.79
Profit after Tax Rs. In Million 1,352 781 776 707
           
Current Assets Rs. In Million 10,800 11,197 15,071 12,946
Current Liabilities Rs. In Million 8,545 9,466 13,789 11,997
Current Ratio Standard 1.26 1:1.18 1:1.10 1:1.08
Net Fixed Assets Rs. In Million 1,337 1,402 1,358 1,005
Fixed Assets Turn Over Ratio Times 26.97 21.23 25.28 29.49
Inventory Turn Ratio Times 12.88 9.09 11.25 11.03
Total Asset Turn Over Ratio Times 2.87 2.32 2.06 2.03
Long Term Debt : Equity Proportion 00:100 00:100 00:100 04:96